Course Outline

Introduction to EV Retrofitting

  • Understanding the motivation for EV conversions
  • Overview of retrofitting techniques and challenges
  • Comparing new EVs versus retrofitted electric vehicles

Core Components of EV Retrofitting

  • Electric powertrain components and motor selection
  • Battery pack integration and management
  • Power electronics and control systems

Mechanical Modifications and Installation

  • Removing the internal combustion engine and related parts
  • Installing electric motor and transmission systems
  • Modifying drivetrain and mounting components

Electrical System Integration

  • Wiring for electric power distribution
  • Installing battery management systems (BMS)
  • Integrating charging systems and connectors

Legal and Regulatory Considerations

  • Understanding regional and international EV retrofitting regulations
  • Safety certifications and compliance standards
  • Obtaining permits and approvals for converted vehicles

Cost Analysis and Feasibility

  • Estimating the cost of retrofitting projects
  • Evaluating return on investment (ROI)
  • Considering economic and environmental benefits

Hands-On Lab: Retrofitting a Gasoline Vehicle

  • Step-by-step guide to engine removal and electric powertrain installation
  • Configuring battery management systems
  • Testing the converted electric vehicle

Case Studies and Real-World Examples

  • Success stories from the automotive industry
  • Lessons learned from failed retrofitting attempts
  • Best practices for efficient and safe conversions

Summary and Next Steps

Requirements

  • Basic knowledge of automotive mechanics and electrical systems
  • Familiarity with vehicle maintenance and repair procedures
  • Understanding of automotive safety protocols

Audience

  • Automotive mechanics interested in EV conversions
  • Engineers working on retrofitting projects
  • Managers overseeing automotive innovation initiatives
 14 Hours

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